Interesting statements
This is a great thread, good luck with the Abarth-X1/9 build!
Not to nit-pick, but I thought the sport button on the new 500 Abarths just added a bit more torque in 1st and 2nd gear....supposedly the car has 160hp with or without sport mode.
When I set out on this project I knew it would be complicated and quickly came to the conclusion that the engine required the Stock ECU to run. I wish that is all it needed to run. As I have stated before this car is two entities put together and the OEM has inter connected things that most would not expect to have an effect on engine running or performance. There are little pit falls in the ECU program that present problems with running.
So my method of getting this engine to run was not complicated. Strip out everything from a stock Abarth Car and start the engine and get it to run. Next step, start unpluging stuff and see if it will stay running or will still start. Then start lifting wires one at time and continue along this path while making notes and wiring diagrams. Up until I returned from Kentucky I have been running the car/ engine without wheel sensors. The engine never knew it was moving, well I think the dyanamic sensor has some information feeding the ECU. So in non sport mode boost was not limited in 1st and 2nd gear to only 10 PSI. However when I installed the wheel sensors the boost was limited to 10 PSI in 1st and 2nd gear as the wheel sensor counts now give the ECU added information. In sport mode the boost goes higher than 10 PSI as stated before.
The wiring harness on this car has had Pin connection problems on the after run turbo charger cooling pump and the Sport Button. One other Diagnostic Trouble Code (DTC) has been for the O2 sensor and I will post the information from Fiat about the O2 sensor. ( I may be the first one on this form to discuss DTC's in an early Fiat.)
P2244 Permanent and pending.
Theory of Operation
The wide-band O2 Sensor operates differently than traditional O2 Sensors. The wide-band O2 Sensor tip consists of two cells that provide different functions, a measurement chamber and a detection chamber with pumping capabilities. The oxygen pumping function is the ability to pump oxygen into or out of the measurement chamber depending on the level of oxygen in the measurement chamber. This function provides the wide-band sensing capabilities and is critical for proper oxygen measurement. The O2 Sensor Reference circuit provides a common bias supply to both the O2 Sensor Signal and the O2 Sensor Pump Cell Current circuits.
During normal operation, the O2 Sensor Reference voltage and O2 Sensor Signal voltage will be a fixed voltage value. The O2 Sensor Current Pump voltage will switch from between 0.45 volts above and below the fixed O2 Sensor Return voltage, allowing current to flow in either direction through the pump. This correlates with the pumping of oxygen into and out of the measurement chamber. On a properly operating vehicle, this happens very quickly and the voltage reading should maintain a steady 0.45 volts when taking a voltage measurement between the O2 Sensor Signal circuit and the O2 Sensor Reference circuit of the O2 Sensor with the engine running and the O2 Sensor operating in closed loop.
When the exhaust stream has a lean air/fuel ratio (high oxygen content) the pumping element voltage will move toward +0.45 volts pumping oxygen out of the measurement chamber. When the exhaust stream has a rich air/fuel ratio (relatively low oxygen content) the pumping element voltage will move toward -0.45 volts pumping oxygen into the measurement chamber.
- When Monitored:
With the ECT above 70° C (158° F), engine RPM between 1400 and 2300, vehicle speed between 64 and 96 kph (40 and 60 mph) and engine run time greater than three minutes.
- Set Condition:
The Powertrain Control Module (PCM) detects that the oxygen sensor signal does not switch adequately during monitoring. Two Trip Fault. Three good trips to turn off the MIL.
What you will now see is that the O2 sensor is dependent on the Wheel sensors seeing the car moving. What does that have to do with an engine running? Nothing, but this is another issue to bring the car back to the dealer for service.
So Currently I think the Limp mode is being caused by the O2 sensor not resetting first due to no wheel sensor input and secondly because there could be a bad connection between the O2 sensor and the ECU.
The pins and connections on this car at times are difficult to take apart. Fiat sells a tool kit to remove the pins from the connectors. Dealer gets them for nothing but I can purchase them for $525 and that is not going to happen. So I am forced to make tools to try and repair connectors and examine wiring issues by pin probing through the insulation.
The installation of the wheel sensors may be the resolution to the O2 sensor problem or could now prove that I have a wiring issue with this sensor. By the way I have changed the sensor 3 times, so I am leaning to either wheel sensor not installed or wiring problem that will take a bit more time to sort out.
Still working on it.
TonyK.
Grimsby Ontario Canada.